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3000KVA Submerged Arc Furnace Equipment

  • 3000KVA Submerged Arc Furnace Equipment
Tempat asal Cina
Nama merek Shaanxi Chengda
Sertifikasi ISO 9001
Nomor model Bernegosiasi berdasarkan kapasitas pemrosesan peralatan
Kuantitas min Order 1 buah
Harga The price will be negotiated based on the technical requirements and supply scope of Party A
Kemasan rincian Diskusikan sesuai dengan persyaratan khusus Pihak A
Waktu pengiriman 2 bulan
Syarat-syarat pembayaran L/C,T/T,Western Union
Menyediakan kemampuan Menyelesaikan rantai pasokan produksi, memasok tepat waktu, dan memenuhi standar kualitas
Detail produk
Asal Cina Fitur keamanan Perlindungan panas berlebih, penghentian darurat, deteksi kebocoran gas
Pemeliharaan Perawatan mudah dengan komponen modular Penggunaan alternatif Pengolahan limbah (air limbah).
Instalasi Layanan instalasi dan commissioning di tempat disediakan Berat Tergantung model, berkisar antara 2 ton hingga 15 ton
Menggunakan Baterai daya terner dengan kemurnian tinggi Wilayah Shaanxi, Tiongkok
Jenis Pemasaran Produk Biasa Jaminan 1 tahun
Standar Produk dapat ditugaskan sebelumnya Bahan Baja bermutu tinggi dan bahan tahan api
Menyoroti

3000KVA submerged arc furnace

,

ferroalloy refining furnace equipment

,

submerged arc furnace with warranty
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Deskripsi Produk

3000KVA Submerged Arc Furnace Equipment & Parameter Introduction

Product Overview

The 3000KVA submerged arc furnace is core smelting equipment widely used in ferrous alloy metallurgy industry, mainly applied for smelting medium-low carbon ferromanganese, metallic manganese, micro-carbon ferrochrome and other products. Adopting advanced submerged arc heating principle, it features stable operation, high thermal efficiency, low energy consumption and high automation degree, which is ideal equipment for medium and small-scale ferrous alloy production enterprises.

Main Equipment Composition

1. Furnace Body System

Adopt high-quality thickened steel plate welded furnace shell with reinforced structure, firm and anti-deformation. Multi-layer high-temperature resistant refractory lining is equipped inside the furnace, featuring excellent thermal shock resistance and corrosion resistance, long service life. Semi-closed low smoke hood structure is adopted, which is convenient for flue gas collection and environmental protection treatment, and effectively reduces heat loss.

2. Electrode Lifting & Clamping System

Equipped with hydraulic driven electrode lifting mechanism, flexible lifting and accurate positioning. Optimized copper tile holding device ensures good electric conduction, small contact resistance and stable current transmission. Self-baking electrodes are adopted with reasonable specification design, suitable for long-term continuous submerged arc smelting working condition.

3. Electrical Power System

Supporting special three-phase on-load voltage regulating furnace transformer with rated capacity 3000KVA, stable voltage conversion, strong overload resistance and reliable power supply. Short net adopts low-resistance high-conductivity layout design, effectively reducing electric energy loss and improving power factor.

4. Intelligent Control System

Equipped with PLC integrated automatic control system, realizing automatic adjustment of electrode lifting, balance control of three-phase power, over-current, over-voltage and over-temperature multi-protection functions. Real-time monitoring of operating data, simple operation, safe and stable operation.

5. Auxiliary Supporting System

Complete circulating water cooling system is configured to cool key components such as smoke hood, holding device and short net, ensuring long-term stable operation of equipment. Matched with automatic feeding system and hydraulic tapping mechanism, realizing standardized and streamlined smelting production.

Core Technical Parameters

  1. Rated Capacity: 3000KVA
  2. Input Rated Voltage: 6kV
  3. Secondary Working Voltage: 65-170V (multi-stage adjustable)
  4. Working Current: 3200-4500A
  5. Power Factor: ≥0.92
  6. Furnace Inner Diameter: Φ3200mm
  7. Furnace Depth: 2800mm
  8. Electrode Diameter: Φ480mm
  9. Electrode Lifting Stroke: ±500mm
  10. Smelting Working Temperature: 1500-2000℃
  11. Daily Output: 8-12 tons (depends on smelting materials)
  12. Power Consumption per Ton Product: 2800-3500kWh/t
  13. Electrode Consumption: ≤3kg/t
  14. Overall Equipment Weight: About 85 tons
  15. Control Mode: Automatic PLC control + manual dual control
  16. Cooling Mode: Closed circulating water cooling

Product Advantages

  1. Energy Saving & High Efficiency

    Optimized overall structure design effectively reduces heat loss and power consumption, improves raw material utilization rate, and greatly cuts production operating cost.
  2. Stable Operation & Long Service Life

    High-strength furnace body structure plus high-quality refractory materials, wear-resistant and high-temperature resistant. Core electrical components are well-selected, with low failure rate and continuous stable production.
  3. Intelligent & Easy Operation

    Automatic intelligent control reduces manual operation difficulty, realizes unattended basic operation, saves labor cost and improves production efficiency.
  4. Environmental Friendly & Safe

    Semi-closed flue gas design is convenient for dust removal and flue gas purification, meeting national environmental protection emission standards. Multiple safety protection devices are equipped to ensure production safety.
  5. Wide Application Range

    Widely used for smelting various ferrous alloys, industrial silicon, calcium silicon alloy, titanium slag and other metallurgical materials, with strong universality.

Application Fields

Medium and low carbon ferromanganese, metallic manganese, micro-carbon ferrochrome, industrial silicon, calcium silicon alloy and other ferrous alloy smelting, suitable for new construction, renovation and expansion projects of medium and small metallurgical smelting factories.

After-sales Service

We provide one-stop services including scheme design, equipment manufacturing, on-site installation, commissioning and technical training. Core equipment enjoys long-term quality guarantee, professional after-sales team responds quickly, providing full-cycle technical support and maintenance services.
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